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Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Mon Mar 05, 2012 11:51 am
by PhillipM
Well, spent the weeking fabricating the new front mudguard mounts, made new steering tie-rods, and stripped the steering rack.
Rack had loads of play in it and no provision for any adjustment for wear and tear, so I had to sand the whole case down by hand with wet + dry paper, until it got back to a nice, tight sliding fit again, then bond tiny strips of 0.25mm thick shim steel to the rack bar to bring it back into proper engagement with the pinion, and then make some more tiny strips of shims to give the appropriate clearance back on the casing, as well as changing all the support bearings.

It involved lots of swearing.
And it's a good job the firm that make the rack have gone bust so I can't go over the pond and kick them square in the nuts.

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Mon Mar 05, 2012 12:04 pm
by Snoman
conan_murder wrote:Time to weld the diff.

http://www.pirate4x4.com/forum/showthread.php?t=763645


thanks I needed a good laugh, the post are even better then the photo

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Tue Mar 06, 2012 9:26 am
by PhillipM
Engine's back together :D

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Wed Mar 07, 2012 5:56 pm
by serothis
PhillipM wrote:Engine's back together :D


good. now rip apart the engine and put in a couple of these. :shock:

http://www.rx8club.com/showpost.php?p=4 ... ostcount=1

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Thu Mar 08, 2012 2:51 am
by PhillipM
If we can find a touch more sponsorship, or cut down on bacon sandwich consumption for a bit, it's getting supercharged in the summer.

Be a lot more fun and a lot less cash than wasting $1500 on poorly machined rotors :D

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sat Mar 10, 2012 12:15 pm
by PhillipM
And we have dates for the coverage on Motors TV, Special Stage program:

8pm Wed 23rd May (Round 1&2) 1 hr program
8pm Wed 18th July (Round 3&4) 1 hr program
8pm Wed 19th Sep (Round 5&6) 1 hr program
8pm Wed 21st Nov (Round 7&8) 1 hr program
8pm Wed 12th Dec (Championship yearly review) 1 hr program

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Fri Mar 23, 2012 5:29 am
by PhillipM
Engine in and plumbed :D

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sun Mar 25, 2012 10:23 am
by PhillipM
Image

Image

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sun Mar 25, 2012 11:03 am
by Punkal
Yep i want one...

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sun Mar 25, 2012 8:48 pm
by PhillipM
Just bedding engine in atm, so slow and steady, front suspension feels much better already though, lot of refinements and setup left yet though, will probably be the second race before it's running close to how it actually should be.

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sat Mar 31, 2012 11:05 am
by PhillipM
Did well at the dyno....

Image

Just renewed all the suspension bearings today, some repair work on an upright, and fitted the new front springs too.

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sat Mar 31, 2012 5:37 pm
by Orbitstrider
Are you really getting 700hp and 650ft/lbs tq out of that motor? That is insane, and impressive. I love it

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sat Mar 31, 2012 9:21 pm
by PhillipM
Nah, just a wind-up :D

Actual hub-figure is the yellow line, 240bhp at the hubs, 168lbft there too.

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Sun Apr 01, 2012 2:22 am
by Orbitstrider
Still really impressive. And awesome. :P

Re: My daily and the weekend toy - warning, get coffee. And

PostPosted: Mon Apr 02, 2012 10:18 am
by PhillipM
More to come yet, there's another 20bhp and 20lbft in it yet, especially down low, some new bits to finish making yet then bolt 'em on and back for a tweak on the dyno next month.

Was running 7th overall today (which was a lot better than it sounds as a lot of big hitters had come along from another championship, against last years guys we were 4th), but had one of the VW parts on the front suspension fail and lost a wheel, had to limp 3 miles to the finish so dropped back to 11th.